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Why does a ball valve pneumatic actuator sometimes get stuck

2025-05-13

A ball valve pneumatic actuator may get stuck for several reasons. One common cause is mechanical obstruction. Debris, dirt, or rust can enter the actuator and jam the moving parts. For example, if the air supply lines are not properly filtered, small particles can make their way into the actuator and cause binding. Another reason is seal failure. Worn - out or damaged seals can allow air to leak, which reduces the actuator's operating pressure and may cause it to stop functioning properly. In addition, if the seals become hardened or deformed due to exposure to high temperatures or harsh chemicals, they can also impede the movement of the actuator. Incorrect installation can also lead to the actuator getting stuck. If the actuator is not installed correctly, it may be subject to misalignment or excessive stress, which can prevent it from moving freely. Moreover, problems with the air supply can be a factor. Low air pressure, inconsistent air flow, or moisture in the air can all affect the actuator's performance. Moisture can cause corrosion inside the actuator, while low pressure may not provide enough force to move the valve. Finally, electrical or control system issues in some smart actuators can also result in the actuator getting stuck. Faulty wiring, incorrect programming, or a malfunctioning control module can disrupt the actuator's operation.

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