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What factors determine the torque output of a pneumatic rotary valve actuators

2025-06-25

Pneumatic Actuator Torque Analysis

Key factors determining torque output in rotary valve actuators

1. Pneumatic Pressure & Force

Air Pressure

Torque ∝ supplied pressure. 100mm² piston generates 600N at 6 bar. 8-10 bar increases torque but requires stronger components.

Piston Area

50mm piston (1963mm²) produces 1178N at 6 bar - double the force of 35mm piston (962mm²).

Force (N) = Pressure (Pa) × Area (m²)

2. Mechanical Design

Gear Ratio

Torque = Piston Force × Pinion Radius. 50mm pinion with 1000N force yields 50N·m.

Vane Geometry

100mm radius × 50mm width vane generates higher torque than smaller vanes.

Component Efficiency Impact
PTFE-coated pistons 95% torque retention
Standard seals 85-90% torque retention

3. Actuator Configuration

Spring-Return

20N·m spring reduces output by 20% (120N·m actuator needed for 100N·m load).

Scotch Yoke

Variable torque: ±15% stroke peaks, 80-90% average of peak values.

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