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How to diagnose electrical faults in a solenoid valve pneumatic actuator

2025-05-23

Solenoid Valve Troubleshooting Guide

1. Check Power Supply

Verify voltage matches the solenoid rating (e.g., 24V DC, 120V AC) with a multimeter.

Ensure proper wiring and no blown fuses/breakers.

2. Test Solenoid Coil

Measure resistance with a multimeter:

  • Infinite resistance = open circuit (burnt coil)
  • Zero/low resistance = short circuit

Listen for a click when energized (no sound indicates coil failure).

3. Inspect Wiring & Connections

Look for loose, corroded, or damaged wires.

Test continuity from the control signal to the solenoid.

4. Check Voltage Drop

Low voltage at the solenoid suggests excessive line resistance or undersized wiring.

5. Examine Valve Mechanics

If power is correct but the valve doesn't shift:

  • Stuck spool (clean or replace)
  • Blocked/leaking air supply (verify pressure)
6. Environmental Factors

Moisture or heat can degrade coils—ensure proper IP rating (e.g., IP65).

Quick Fixes: Replace faulty coils, secure connections, or clear debris. For persistent issues, consult the manual or replace the valve.

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