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How to install a 90 degree pneumatic actuator on a ball valve

2025-05-21

Preparation

Ensure the ball valve and actuator are compatible in size, torque, and mounting standard (ISO 5211, DIN, or ANSI).

Verify the actuator’s rotation (clockwise or counter-clockwise) matches the valve’s operation.

Alignment

Place the actuator onto the valve stem, ensuring proper alignment of mounting holes.

Use a coupling adapter if necessary for different stem connections.

Mounting

Secure the actuator to the valve using the provided bolts, tightening them evenly in a crisscross pattern to avoid misalignment.

Ensure no gaps exist between the actuator and valve flange.

Pneumatic Connection

Connect the air supply tubing to the actuator ports (typically marked "Open" and "Close").

Use thread sealant or Teflon tape on fittings to prevent leaks.

Testing

Apply air pressure (typically 4-6 bar) and check for smooth 90-degree rotation.

Verify no air leaks and that the valve fully opens/closes.

Final Adjustment

Adjust limit switches (if equipped) to set proper open/close positions.

Secure all connections and perform a final operational test.

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