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Home > News > Can Stainless Steel Pneumatic Actuators Be Retrofitted to Older Industrial Systems

Can Stainless Steel Pneumatic Actuators Be Retrofitted to Older Industrial Systems

2025-06-12
Stainless Steel Actuator Retrofitting Guide

Stainless Steel Actuator Retrofitting Guide

Compatibility analysis and implementation best practices

1Mechanical Compatibility

Mounting Standards: ISO 5211 flange compatibility enables direct replacement of 1990s carbon steel actuators on butterfly valves.

Undersized actuators fail in high-pressure systems (10 bar steam lines)

2Environmental Upgrades

316L Stainless EHEDG Certified
5→20+ year lifespan in wastewater plants
Polished surfaces for pharmaceutical use

3Air Supply Requirements

FRL Units Required: ≤5μm filtered air for pharmaceutical batching

Smart Controls: IoT sensors may need PLC/SCADA upgrades

4Physical Modifications

Scotch yoke designs may require new mounting plates

Stem Adaptation: Machine shop work needed for mismatched diameters

5Cost-Benefit Analysis

20-50% higher initial cost
$10k/year savings in marine applications

6Regulatory Compliance

ATEX FDA

Essential for petrochemical and food processing plants

Chemical Plant Retrofit

316L actuators replaced corroded carbon steel units on ball valves, eliminating annual failures in 20-year-old system.

If you want to learn more about low-priced products, please visit the following website: www.xm-valveactuator.com

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