Adjusting the Opening/Closing Speed of a Ball Valve Pneumatic Actuator
To control the actuation speed of a pneumatic actuator, follow these steps:
1. Flow Control Valves (Needle Valves)
Installation
Mount on the actuator's inlet/outlet ports to regulate airflow
Adjustment
- Clockwise (close): Slower speed (restricts airflow)
- Counterclockwise (open): Faster speed (increases airflow)
Fine-Tuning
Balance both ports for smooth operation (e.g., 3 - 5 sec for 90° rotation)
2. Quick Exhaust Valves (QEVs)
Function
Accelerates exhaust airflow for faster closing (spring-return actuators)
Placement
Install near the actuator's exhaust port
3. Pressure Regulation
Reduce Supply Pressure (0.3 - 0.5 MPa)
For slower movement
Increase Pressure (0.6 - 0.7 MPa)
For faster response (ensure torque is sufficient)
4. Cushioning (for Heavy Valves)
Piston Dampers
Absorb impact at end-strokes to prevent water hammer
Best Practices
- Test adjustments under load conditions (unloaded tests can mislead)
- Avoid over-restriction (causes jerky movement or incomplete rotation)
Result: Optimized speed prevents valve slam (pipe damage) and ensures precise flow control
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