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Home > News > How to adjust the stroke of a quarter turn pneumatic actuator

How to adjust the stroke of a quarter turn pneumatic actuator

2025-08-08

Pneumatic Actuator Adjustment Procedure

1 Preparation Before Adjustment
  • Disconnect the actuator from the air supply and valve to prevent accidental movement
  • Consult the manufacturer's manual to identify stroke adjustment components
  • Locate adjustment points such as stop screws or limit switches
  • Use appropriate tools to avoid damaging hardware
Always ensure the system is depressurized before beginning any adjustment procedure.
2 Mechanical Stop Adjustment
  • Locate the open and closed position stop screws on the actuator housing
  • For the closed position: manually rotate the valve to its fully closed state
  • Tighten the closed stop screw until it contacts the actuator's lever arm
  • Repeat for the open position, ensuring a precise 90-degree rotation between stops
Use a torque wrench when adjusting stop screws to prevent overtightening and thread damage.
3 Pneumatic Limit Setting
  • For actuators with pneumatic limit valves, adjust pressure settings
  • Set cutoff pressures to restrict airflow at full stroke
  • Use a pressure gauge to set precise open/closed position pressures
  • Ensure the actuator stops smoothly without overshooting
4 Calibration and Testing
  • Reconnect the air supply and test full cycles
  • Use a protractor to verify exact 90-degree stroke
  • For misalignment: fine-tune stops incrementally
  • Avoid over-tightening to prevent jamming
5 Final Checks
  • Confirm actuator alignment with valve's open/closed positions
  • Check for air leaks from adjusted components
  • For automated systems: recalibrate positioners to sync with new stroke limits
  • Ensure precise control throughout the operating range
Document all adjustments made for future reference and maintenance records.

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